上海仿坤发布MPDB_V1.0

Fangkun_MPDB_V1.0发布

     该模型是上海仿坤软件科技有限公司(LSDYNA-China)基于LSTC (Livermore Software Technology  Corporation)公司发布的版本号为LSTC.MPDB.190409_V2.0的MPDB模型基础上改进而来。

     此模型在LSTC.MPDB.190409_V2.0 基础上主要改进工作是通过在MPDB的BLOCK B上添加30个可以漏气的气囊(关键字为*AIRBAG_SIMPLE_AIRBAG_MODEL_ID),以此来考虑壁障在碰撞过程中壁障内部的空气没有及时排除,而引起的蜂窝腔内的气体压力升高这一物理现象。同时调整了BLOCK B蜂窝处的材料曲线,使其动态性能满足相应法规要求。  

      公司网址:www.lsdyna-china.com

      联系邮箱地址:feamodel@lsdyna-china.com    

      联系电话:021-61261195       4008533856

1、版本历史

Fangkun.MPDB. V1.0

  • 基于LSTC (Livermore Software Technology Corporation)公司发布的版本号为LSTC.MPDB.190409_V2.0的MPDB模型基础上改进而来。为上海仿坤软件科技有限公司发布的第一个版本

  • 在MPDB的BLOCK B上添加30个可以漏气的气囊(关键字为*AIRBAG_SIMPLE_AIRBAG_MODEL_ID),以此来考虑壁障在碰撞过程中壁障内部的空气没有及时排除,而引起的蜂窝腔内的气体压力升高这一物理现象。

  • 相比LSTC.MPDB.190409_V2.0调整了BLOCK B 蜂窝处的材料曲线      

  • 推荐使用R7 或者更高版本

  • 该MPDB模型的力vs 变形响应在Euro_NCAP_MPDB  (文件号 TB022, 发布于2017年10月23日)所述的通道内

  • 因此,本MPDB模型与物理测试结果基本一致

  • 其他细节描述详见LSTC.MPDB.190409_V2.0文档,本模型其他细节与其所述的细节一致。

文件构成:

  • 发布的模型文件夹内有三个和计算相关的模型文件Main_MPDB_Assembly_10.k、mat_sec_curve.asc、MPDB.Main.Rigid.Tube.k ,其中mat_sec_curve.asc为加密文件,已通过*include被Main_MPDB_Assembly_10.k引用。

  • MPDB已有地面刚性墙,用户不需要另建MPDB的地面刚性墙

  • *CONTROL_TIMESTEP里有选择质量缩放,请勿关掉(参数IMSCL)

  • *CONTROL_SHELL中ISTUPD为4

  • set_part ID 19或1为MPDB与整车接触的所有part(19为MPDB模型所有PART集合,1为除后面小车的其他所有PART集合),请使用该ID设置与整车的接触。与整车之间的接触请使用*CONTACT_AUTOMATIC_SURFACE_TO_SURFACE(注意不要包含任何整车的一维单元,否则速度会很慢)。

  • MPDB模型的ID号范围为1-600,000

  • 整车模型请include Main_MPDB_Assembly_10.k .

2、单位

模型单位为mm-ms-kg-kN .

3、模型描述

1.jpg

图1、BLOCK B 添加30个气囊

     在LSTC公司的LSTC.MPDB.190409_V2.0模型基础上进行改进:BLOCK B处添加了30个考虑漏气的气囊,由壳单元划分,气囊所用关键字为*AIRBAG_SIMPLE_AIRBAG_MODEL_ID,气囊通过*CONSTRAINED_NODAL_RIGID_BODY与BLOCK B的前后板进行连接。

      整体模型信息:厚壳单元数量: 24526 ,壳单元数量: 502053,节点数量:353077,梁单元数量: 11069 ,时间步长: 6.3e-4 ms。由于模型其他细节均与LSTC.MPDB.190409_V2.0一致,详见附录A.

2.jpg

图2、30个气囊的整体尺寸

4、结果&验证

A. Rigid Tubular Impactor

3.jpg

图3、力vs变形变化图 [不同DT2MS的值]

     由上图可以看出,本模型采用不同的DT2MS值(每个值填入LS-DYNA中为负值),其结果都在法规要求的边界通道内,且基本一致。

5、本MPDB模型整车应用案例

4.jpg

图4、前面板变形仿真与试验对比图

5.jpg

图5、壁障小车加速度仿真与试验对比图

1

附录 A –壁障LSTC.MPDB.190409_V2.0的介绍摘录

由于本模型的其他细节与壁障LSTC.MPDB.190409_V2.0完全一致,其他介绍请参考下文:

• (1)BARRIER BLOCK DIMENSIONS AND DESCRIPTION

Oblique View and Dimensions of Mobile Progressive Deformable Barrier

6.jpg

Figure 1 – Barrier Block Oblique View

Side View of Mobile Progressive Deformable Barrier

7.jpg

Figure 2 barrier block side view

Mobile Progressive Deformable Barrier Construction

8.jpg

Figure 3 – PDB Construction

Barrier Block Construction

  • The Mobile Progressive Deformable Barrier is broadly partitioned into three deformable honeycomb cores.

  • The front and the rear cores are homogeneous and have constant crush strength, when crushed statically.

  • The middle core offers a progressive crush resistance through its depth of 450 mm.

  • The quasi-static test procedure to evaluate the strength of the middle core is discussed in the reference document provided with this package+.

9.jpg

Figure 4 – Barrier Block

+TB-022-euro-ncap-mobile-progressive-deformable-barrier-face-specification-

10.jpg

Figure 5 – Crush strength specification for different cores

Cladding and Plate Construction

  • The three blocks comprising the Mobile Progressive Deformable Barrier are separated by aluminum plates, as shown in the following figure.

  • Further, the blocks are bonded to the plates through epoxy resin which is modeled by employing spotweld beams characterized by *MAT_SPOTWELD, with appropriate failure parameters (forces) in axial and shear directions.

  • The barrier blocks are contained by an outer cladding along three directions and a back plate in one direction.

11.jpg

Figure 6 – Cladding and Plate Construction

• (2)BARRIER AND CART DIMENSIONS

A. Cart for Rigid Tubular Impactor

11.jpg

Figure7 – Rigid Tube Impactor and Cart – Side View

12.jpg

Figure 8 – Rigid Tube Impactor and Cart – Top View

• (3)IMPACTOR CONSTRUCTION

A. Rigid Tube Impactor

B.1.Impactor Shape

13.jpg

Figure 9 – Impactor Shape

B.2.Impactor Features

Impact Velocity = 60 kph [16.667 m/s]

B.3.Impactor Mounted on Cart

14.jpg

Figure 10 – Impactor and Cart Weight

B.4.Impactor Dimensions, Overlap and Test Procedure

The impactor overlaps the barrier by 800 mm along its width, as shown in the following figure:

15.jpg

Figure 11 – Impactor Overlap along width

The impactor overlaps the barrier by 400 mm along the height of the barrier, as shown in the following figure:

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Figure 12 – Impactor Overlap along height

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